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Case Study: Round Bar [Aluminum Bronze / Lead Bronze Casting]

Unique know-how! We can accommodate a wide range from prototypes to small lots and mass production.

Here are examples of the production of "round bars" using aluminum bronze/lead bronze castings as materials. 【Production Examples】 ■φ85×300L, 13kg, two types of aluminum bronze (ALBC2) ■80×300L, 15kg, LBC4 ■φ50×300L, 150L, 100L, CAC604 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Copper alloy round bar

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Overview of Beryllium Copper and Applicable Industries

I will explain the characteristics and suitable applications of beryllium copper.

Beryllium copper is a copper alloy that contains 0.5 to 3% beryllium added to copper, and its greatest feature is that it possesses "strength comparable to steel (special steel) while being copper." 1. Excellent Features High Strength: The highest level among copper alloys (equivalent to special steel). High Electrical and Thermal Conductivity: Moderate conductivity and heat dissipation efficiency 3 to 7 times that of steel. Non-Magnetic: Does not respond to magnetic forces (ideal for precision instruments in MRI and aerospace industries). Non-Combustible: Does not produce sparks even when subjected to impact (explosion prevention). 2. Benefits of Introduction Miniaturization and Longevity: Possesses strong spring properties and strength compared to other copper alloys, allowing for smaller and more durable components. Increased Productivity: Accelerates mold cooling and shortens molding cycles. High Reliability: Stable even in harsh environments such as seawater and strong magnetic fields. 3. Typical Applications Electronic Devices: Connectors for smartphones, automobiles, and electronic devices. Precision Molds: Cooling inserts for plastic molding. Safety Tools: Explosion-proof tools (wrenches, hammers) for environments where sparks are undesirable. Large Infrastructure: Landing gear bushings for aircraft, submarine cables. The primary applications are in semiconductors, automobiles, and aircraft, where high reliability is required.

  • Non-ferrous metals
  • Plastic Mould
  • Processing Jig
  • Copper alloy round bar

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[New Product] Low Beryllium Copper Round Bar | Lead-Free Material with High Conductivity and High Strength

Free samples available! Ideal for applications requiring strength, conductivity, and reliability, such as connectors and semiconductor probe pins. No heat treatment required, lead-free.

The new low beryllium copper round bar product "ESHT/EHT" is a material that achieves both high conductivity and high strength. It features no need for heat treatment (already heat-treated), is lead-free compliant, and supports high current applications, making it ideal for applications that require reliability. It is primarily available in thin rod sizes, with some free samples available. 【Example of Use Cases】 1. Compliance with Environmental Regulations and Safety Lead-free and low beryllium → Responding to the need to replace conventional materials (such as BeCu) as environmental regulations like RoHS and REACH become stricter. 2. Cost and Process Reduction No heat treatment required → Reduces processing steps, achieving shorter delivery times and cost reductions. It is also suitable for prototype and short delivery projects that avoid complex heat treatment processes. 3. Improved Electrical Properties High conductivity → Suitable for high current applications (semiconductor testing equipment, EV charging connectors, power tools, industrial equipment). Ensures stable operation in signal transmission systems (high-speed communication connectors, semiconductor test sockets). 4. Support for Miniaturization and High Density Thin rod compatibility → For fine probe pins, precision contact components, and small terminals for medical devices. Fits well with semiconductor testing fixtures and communication equipment that are advancing towards higher density. *For more details, please contact us or download the materials.

  • Coaxial Connectors
  • Non-ferrous metals
  • alloy
  • Copper alloy round bar

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